COMPANY OVERVIEW

AWG, founded in 1982, develops and manufactures a full range of high quality welding consumables and welding equipment designed for the different customer market segments. Our ambition is to be the best partner for wide range of welding applications, for example in the chemical and petrochemical processing industries, paper and pulp manufacture, offshore construction and shipbuilding. We supply welding consumables and welding equipment. Also our company provides welding technology for large and small companies. Since the mid-eighties we have concentrated on developing welding solutions for the more complicated tasks.

AWG keeps the concept of flexible organization, which means that our customers can always get rapid response to their needs. Today we support our clients supplying high-quality consumables, equipment and know-how. Our company has the experience and resources to continuously improve quality of welding materials and equipment as well as productivity. From the very beginning we have supplied oru equipment and welding consumables to the most complicated projects in different types of enterprises together with modern welding technology. Close collaboration with our customers has always been an integral part of the development process.

AWG has expanded continuously during the last 17 years. Nowadays one of the biggest markets of AWG materials is Russian Federation. Today we place the orders at the big factories in different countries. All the materials are obligatory inspected. We make different types of tests to provide excellent quality of welding electrodes and wires.

LABORATORY TESTING

INSPECTION CERTIFICATE
TYPE 3.1 THE FOLLOWING ARE
AVAILABLE AS STANDARD
FOR DIFFERENT PRODUCT TYPES

• Solid wire products Chemical analysis of the specific wire batch, together with typical mechanical properties based on annual testing statistics.
• Coated electrodes: Low alloyed and stainless steel. All-weld metal chemical analysis of the specific batch, together with typical mechanical properties based on annual testing.
• Cored wires All-weld metal chemical analysis and mechanical properties of the specific batch. Standard inspection documents are free
of charge, but must be clearly
specified on the order.

CERTIFICATES FOR AWG CONSUMABLES ARE AVAILABLE IN ACCORDANCE WITH EN 10204, "METALLIC PRODUCTS – TYPES OF INSPECTION DOCUMENTS"

Test report type 2.2 Shows typical values for chemical analysis and mechanical properties, according to the relevant data sheet. This information is not batch specific and is available free of charge.

SPECIAL
CERTIFICATES

Special certificates In addition to the above inspection documents, it is possible to receive certificates showing extended batch testing according to customer requirements, but these must be clearly specified in advance
on the order and will be charged according to current  laboratory testing fees.

AWG welding consumables are developed and tested in our laboratories in German. An important task here is to carry out quality control on electrodes from our production facilities.

Each batch must be tested and approved before it can be delivered to our customers. Our development department uses the laboratory for chemical analysis, metallurgical investigation and test welding, but the most important evaluation of new products is made together with our customers onsite.

During the last 17 years we have invested an exceptional proportion of our resources in product development and as a result we now have one of the finest stainless steel product ranges on the market.

 Low alloy and high strength steels are also given high priority. AWG was one of the first manufacturers in the industry to have its quality management system approved to ISO 9001. As part of this emphasis on quality, our production facilities are equipped with computer controlled dry powder weighing and mixing and continuous online control of extruded coating concentricity. This ensures consistency of coating composition and thickness and thereby reliability of the final product.

 

 

ISO 9001

PRODUCTS

SUCCESS FACTORS

There are always one or more success factors behind a good product.
In the case of AWG cored wires these are:

 
Exceptionally good wire feed characteristicsthanks to extremely clean wire surface.

Excellent operability characteristics and weld metal properties.

Consistently high quality from batch to batch, achieved when cored wire is manufactured under strict control.

Together these factors ensure that production at our customers runs with a minimum of interruptions.

PRODUCT RANGE

AWG can today offer an extensive range of consumables for all welding
processes and applications.

You can choose from manual electrodes, flux cored wires, solid wires, TIG rods and submerged arc wires and fluxes – all available for unalloyed, low alloy and stainless steels.
These core products are complemented by a programme of carefully selected consumables for TIG, MIG/MAG and SAW.  In addition, in-depth knowledge and quality are a significant part of the total package we can offer the market place.

 

AWG EXTRA

 

 

This electrode was developed for extremely crack-resistant joints  and surface welding on difficult-to-weld steels, e.g. hard-manganese steels, tool steels and spring steels as well as mixed joints, e.g. black-and-white joints.  Due to its good mechanical properties and corrosion-resistance and high tensile strength  the electrode can be used for a wide range of applications, i.e. repair and maintenance of machine parts and plant components like shafts and cog wheels as well as for tools. The electrode can be used for buffering layers under hard alloys. Due to a stable arc the electrode has excellent welding properties, creates a fine-rippled, easy-to-shape seam with easy-to-remove slag. The weld metal is stainless, warm-hardenable and work-hardenable.

 

AWG 7000M

 

 

The fully austenitic electrode for joint welding of unalloyed and low-alloyed steel with high-alloyed steel, hear-treatable steels, cast steel and for austenite-ferrite-joints at working temperatures of up to 300 °C. This rod electrode is suitable for welding of difficult-to-weld steel with high carbon steels and high manganese steels, for buffering layers and for wear-resistant surfacing when exposed to work-hardening shock, pressure and rolling load. The weld metal is austenitic, corrosion-resistant, scale-resistant up to 850 °C as well as work-hardenable up to 350 HB.

 

AWG 3008

 

 

The rutile coated electrode for joint welding of identical  low-carbon, unstabilized and stabilized austenitic, chemically stable CrNi steels at working temperatures of up to 350 °C, for corrosion-resistant Cr steel, for cold-tough austenitic steel as well as claddings of similar alloy.

 

AWG 316

 

 

The rutile coated electrode for joint welding on low-carbon, unstabilized and stabilized austenitic, chemically stable CrNiMo steels and CrNiMo cast steels at working temperatures of up to 400 °C. The electrode is also suitable for surfacing of similar alloy. The weld deposit has  a high resistance to intercristalline corrosion.

 

AWG 5545

 

 

Nickel-iron electrode for cold-welding and surfacing of grey cast iron with lamellar and globular graphite structure and malleable iron. It can also be used for joints of cast iron (GGL and GGG types) with unalloyed steel. The alloyed weld metal is mainly produced by the core wire. The weld metal is machinable and highly crack-resistant. It is very similar to the base metal in color and corrodes later than the base metal.

 

 

AWG 60K

 

 

 

This electrode is universally applicable for tough-hard, impact-resistant and abrasion-resistant surfacing on unalloyed and low-alloyed metals of higher strength. This rod electrode is especially suitable for surfacing on machine parts, digging teeth, blow bars, scrapers, conveyor screws, mill hammers, mixer arms, crushing jaws and cones etc., but also for cutting edges on cold cutting tools. The weld metal is workable by grinding only and can be soft-annealed and hardened.

 

 

 

Cored wire

 

 

 

Under the brand AWG manufactured surfacing materials of the highest quality. The product range includes self-shielded flux-cored wire for arc welding (MPS), flux-cored wire for submerged arc welding (AFPN), filler rods for welding and argon welding (ARD); wear-resistant surfacing - starting with carbon alloys, finishing with tungsten carbide products for tools working against extreme abrasive.

 

 

 

AWG F6015

 

 

 

Wire for surfacing against abrasive wear. Fluxed self-shielding wire for surfacing wear-resistant coatings of a solid structure with a high content of Cr-carbides M7C3, resistant to the impact of the abrasive medium and medium impact force. Heat resistance 450 ° C. The best result is achieved with two-layer surfacing. Hardness 50-62 HRC

 

 

 

AWG F6020

 

 

 

Austenitic grade self-shielded cored wire. Self-shielded flux-cored wire for welding and surfacing of a viscous shock-resistant buffer layer before surfacing hard wear-resistant layers. The weld metal of austenitic structure has the property of mechanical self-hardening (hardening). The weld metal is resistant to thermal shock, stainless, non-magnetic. The possibility of welding difficult-to-weld steels without heating and the risk of cold cracks. Temperature resistant up to 850 ° С. Hardness 200 HB (after welding) up to 350 HB (after hardening)

 

 

 

AWG F6025

 

 

 

Fluxed self-shielding wire for surfacing. Powder self-shielding wire for surfacing a viscous shock-resistant coating. The deposited layer of austenitic structure, non-magnetic, non-rusting, has a pronounced hardening effect. The hardness in the process of working shock loads (hardening) increases to 500 HB. Suitable for surfacing on old deposited layers. Resistant to cracks with shrink and shock loads. Suitable for surfacing and repairing parts from manganese steel of the Gadfield steel type. Temperature resistant up to 850 ° С. Hardness 250 HB (after welding) up to 500 HB (after hardening)

 

 

 

AWG F1070G

 

 

 

Flux cored wire for structural steels for CO2 gas shielded welding. Cored wire for welding low-alloyed carbon steels in a CO2 environment in all spatial positions without changing welding parameters. It works best on corner joints and welding of thin sheets with overlap. The weld metal has high toughness at low temperatures.

 

 

 

AWG F1071

 

 

 

Powder self-shielded wire for structural steels for welding without gas protection. Powder self-shielded wire for welding low-alloyed carbon steels. Provides high-speed welding with small-drop and jet metal transition. It works best on corner joints in the lower position. The weld metal has a high impact strength.

 

 

 

HISTORY

AWGROUP GmbH                   Our representative in Russian Federation:

Münsterstraße 24, Düsseldorf D40 477       Specelectrod-Service

t. +46 8 519 710 68                   www.se123.ru

info@awgruppe.de                     info@se123.ru

AWGroup GmbH